E600 double‑triangular ductile‑iron manhole cover KD20E features a 1800 × 675 mm frame footprint and a 150 mm deep self‑aligning frame, housing a 675 × 675 mm clear opening within two interlocking triangular leaves that hinge for one‑person access and lock securely via a safety handle. Manufactured to BS EN 124:2015 Class E600 for 600 kN (60 tonne) wheel loads, it is ideal for docks, ports, motorways, and other high‑traffic zones requiring durability, anti‑rock stability, and minimal maintenance.
Overview
Heavy‑Duty Certification
This cover is tested to BS EN 124:2015 Class E600, rated for sustained wheel loads of up to 600 kN (60 tonnes), making it suitable for extreme‑load areas such as docks, ports, and motorways.
Robust Frame & Opening
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Frame Footprint: 1800 × 675 mm, drop‑in self‑aligning design.
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Clear Opening: 675 × 675 mm, large enough for standard maintenance tasks.
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Frame Depth: 150 mm deep frame ensures even load distribution into surrounding substrate.
Key Features
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Double‑Triangular, Non‑Rock Leaves: Two interlocking triangular lids prevent rattling and displacement under traffic.
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Full‑Length Hinge with Safety Handle: Hinges allow the cover to open to 100°, remain captive in the frame, and lock securely for safe one‑person operation.
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Ductile Iron Construction: Made from spheroidal graphite cast iron (GJS‑500‑7) for superior tensile strength and corrosion resistance.
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Anti‑Slip Tread Pattern: Raised chequered surface exceeds PSRV 70 requirements to maintain traction in wet or oily conditions.
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Security Lock Option: Integrates with standard BS 7903 lifting keys and optional turnbuckle locks to prevent unauthorized access.
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Enlarged Frame Corners: Increased flange area dissipates loads to under 2.1 N/mm² bearing pressure, reducing point stresses on highways.
Technical Specifications
Specification | Detail |
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Standard | BS EN 124:2015 Class E600 |
Frame Footprint | 1800 × 675 mm |
Clear Opening | 675 × 675 mm |
Frame Depth | 150 mm |
Material | Ductile iron (GJS‑500‑7) |
Finish | Bitumen or epoxy coating |
Max Test Load | 600 kN (60 tonnes) |
Hinge Opening | Up to 100° with captive retention |
Benefits for End Users
Engineered for longevity, this cover resists deformation, corrosion, and unseating, ensuring over 30 years of service even in harsh marine and motorway environments. Its non‑rock design and enlarged frame corners minimize pavement wear and maintenance costs. Quick‑release hinge and safety handle enable fast, one‑person inspections, reducing labor time and traffic disruption.
Installation & Maintenance
The drop‑in frame self‑aligns in a prepared recess for a flush surface, simplifying installation and leveling. Routine upkeep involves inspecting hinges, lubricating lockpoints, and clearing debris from the tread pattern—tasks completed in minutes to minimize downtime.
Compliance & Quality Assurance
Manufactured in ISO 9001‑certified foundries and third‑party tested (BSI Kitemark, Highways England CD 534 v0.1.0), each unit carries CE marking and meets UK HA 104/09 highway specifications.
Family: | OTHER NETWORK / SOLUTION |
Product Type: | Access Covers |
Certified Class: | E600 |
Standards: | EN124 |
Surface Finish: | ANTI-SLIP OTHER SURFACE |
Clear Opening Length (Hinge Side): | 1830 mm |
Clear Opening Width: | 675 mm |
Flange Outer Length: | 2000 mm |
Flange Outer Width: | 875 mm |
Frame Height: | 150 mm |
Weight: | 338 kg |
Cover/Grating Shape: | Triangular |
Hinged: | No |
Ductile iron manhole cover specifications and parameters
Parameter | Specification/Value |
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Material | Ductile Cast Iron (Grade 500-7) |
Standard Compliance | EN 124, BS 497, ASTM A536, ISO 1083 |
Shape | Round, Square, Oval |
Load Rating | A15, B125, C250, D400, E600, F900 (EN 124 load classes) |
Load Bearing Capacity | 1.5 – 90 tons (depending on the rating) |
Size (Diameter/Length) | 300mm – 1500mm (depending on type and design) |
Thickness of Lid | 20mm – 60mm (depending on the load class) |
Weight | 10 kg to 150 kg (depending on size and class) |
Cover Surface | Smooth, Anti-slip, Textured for grip |
Corrosion Resistance | Excellent, with epoxy coatings or bituminous treatment |
Gasket Type | Rubber, Neoprene, EPDM |
Sealing Mechanism | Bolt-down, Locking system, Hinged |
Drainage Holes | Yes, optional (for water drainage) |
Coating Type | Bitumen coated, Epoxy coating, Hot-dip galvanizing |
Temperature Resistance | -30°C to +150°C (depending on coating type) |
Fire Resistance | Flame-retardant (meets local standards for fire resistance) |
Noise Level | Low noise design for urban areas |
Ventilation | Optional vented covers for gas or sewage systems |
Color | Black, Gray, Custom colors available |
Manufacturing Process | Sand casting, Lost wax casting, Centrifugal casting |
Edge Type | Flat, Raised, Beveled, or Reinforced edges |
Bearing Surface | Cast iron, Epoxy, Stainless Steel (optional) |
Longevity | 50+ years with proper maintenance |
Environmental Compliance | RoHS, REACH, and other regional environmental standards |