The E600 double triangular manhole cover offers a 1220 × 675 mm clear opening and 150 mm frame height, engineered for areas imposing exceptionally high wheel loads such as docks, aircraft pavements, and transport yards. It is BS EN124‑2:2015 Group 5 certified, capable of withstanding 600 kN (60 tonnes) of wheel load. Constructed from high‑strength ductile iron with a durable bitumen or epoxy finish, it delivers outstanding corrosion resistance and structural integrity. Its double‑triangular, non‑rock hinged lid design provides smooth, one‑person operation while preventing cover movement under heavy traffic. Optional accessories—such as screw locking, pressure release vents, flood‑control plates, and custom badging—allow enhanced security and functionality. Third‑party BSI Kitemark certification and HA104/09 compliance guarantee regulatory adherence and consistent quality for highway installations.
Overview
Group 5 E600 access covers and frames are designed for use in areas of exceptionally high wheel loads such as docks, aircraft pavements, transport yards, and loading bays. The clear opening measures 1220 × 675 mm, with overall frame dimensions of 1310 × 790 mm and a 150 mm frame depth. Enlarged frame corners dissipate loads more effectively into the foundation, extending service life and improving reliability. Fully compliant with UK Highways Agency HA104/09 and DMRB CD534 technical regulations, it meets the strictest highway standards.
Key Features
-
BS EN124‑2:2015 Group 5 Certification: Rated for continuous wheel loads of up to 600 kN (60 tonnes) per standard.
-
Clear Opening & Frame Dimensions: 1220 × 675 mm clear span with a 150 mm deep frame and 1310 × 790 mm overall size.
-
Double‑Triangular, Non‑Rock Hinged Lid: Two‑leaf design interlocks to prevent rattling or displacement under traffic.
-
High‑Strength Ductile Iron: Manufactured to ISO 1083 standards for GJS materials, offering superior tensile strength and impact resistance.
-
Anti‑Slip Tread Pattern: Raised chequered surface exceeding PSRV 70 to maintain traction in wet or oily conditions.
-
Customizable Security & Ventilation: Options include screw locks, pressure vents, flood‑control plates, and ID badging for operational requirements.
-
Self‑Aligning Frame: Drop‑in installation ensures the frame seats flush in a prepared recess, simplifying installation and reducing labor time.
Technical Specifications
Below are the key specifications for the E600 double triangular cover:
-
Standard: BS EN124‑2:2015 Group 5 (E600) compliant.
-
Clear Opening: 1220 × 675 mm.
-
Overall Frame: 1310 × 790 mm.
-
Frame Depth: 150 mm.
-
Material: Spheroidal graphite (ductile) iron to ISO 1083.
-
Finish: 30 µm bitumen or epoxy coating.
Benefits for End Users
Engineered for extreme wheel loads, this cover resists deformation and corrosion, offering over 30 years of reliable service in harsh environments. The double‑triangular design and enlarged frame corners dissipate loads, reducing local stress and preventing cover movement under traffic. An anti‑slip pattern and sealed keyways maintain safety by preventing debris and water ingress. The hinged, two‑leaf lid enables quick, one‑person maintenance operations, significantly cutting labor time and downtime.
Installation & Maintenance
The drop‑in, self‑aligning frame seats flush in a prepared masonry surround, requiring minimal levelling during installation. Routine maintenance consists of inspecting hinge pins, lubricating locking bolts, and clearing debris from vents—tasks completed in minutes to minimize operational disruption.
Compliance & Quality Assurance
Manufactured in ISO 9001‑certified foundries and validated by third‑party BSI Kitemark and AFNOR NF testing for load, slip, and fatigue performance. Conforms to UK Highways Agency standards HA104/09 and DMRB CD534 for highway installations.
Family: | OTHER NETWORK / SOLUTION |
Product Type: | Access Covers |
Certified Class: | E600 |
Standards: | EN124 |
Surface Finish: | ANTI-SLIP OTHER SURFACE |
Clear Opening Length (Hinge Side): | 1220 mm |
Clear Opening Width: | 675 mm |
Flange Outer Length: | 1370 mm |
Flange Outer Width: | 825 mm |
Frame Height: | 150 mm |
Weight: | 235 kg |
Cover/Grating Shape: | Triangular |
Hinged: | No |
Ductile iron manhole cover specifications and parameters
Parameter | Specification/Value |
---|---|
Material | Ductile Cast Iron (Grade 500-7) |
Standard Compliance | EN 124, BS 497, ASTM A536, ISO 1083 |
Shape | Round, Square, Oval |
Load Rating | A15, B125, C250, D400, E600, F900 (EN 124 load classes) |
Load Bearing Capacity | 1.5 – 90 tons (depending on the rating) |
Size (Diameter/Length) | 300mm – 1500mm (depending on type and design) |
Thickness of Lid | 20mm – 60mm (depending on the load class) |
Weight | 10 kg to 150 kg (depending on size and class) |
Cover Surface | Smooth, Anti-slip, Textured for grip |
Corrosion Resistance | Excellent, with epoxy coatings or bituminous treatment |
Gasket Type | Rubber, Neoprene, EPDM |
Sealing Mechanism | Bolt-down, Locking system, Hinged |
Drainage Holes | Yes, optional (for water drainage) |
Coating Type | Bitumen coated, Epoxy coating, Hot-dip galvanizing |
Temperature Resistance | -30°C to +150°C (depending on coating type) |
Fire Resistance | Flame-retardant (meets local standards for fire resistance) |
Noise Level | Low noise design for urban areas |
Ventilation | Optional vented covers for gas or sewage systems |
Color | Black, Gray, Custom colors available |
Manufacturing Process | Sand casting, Lost wax casting, Centrifugal casting |
Edge Type | Flat, Raised, Beveled, or Reinforced edges |
Bearing Surface | Cast iron, Epoxy, Stainless Steel (optional) |
Longevity | 50+ years with proper maintenance |
Environmental Compliance | RoHS, REACH, and other regional environmental standards |